AI That Lives on
Your Shop Floor.
Hands-free. Offline. Built for production environments.
SOP intelligence, predictive maintenance, quality inspection, and voice-controlled checklists — running on your plant infrastructure. Operators interact with AI via voice in Hindi and regional languages. No internet dependency. No production data leaves your facility.
Six Ways AI Transforms Production Operations
Each capability runs on your plant infrastructure. Production data never leaves your facility.
SOP & Manual Intelligence
Upload equipment manuals, SOPs, safety procedures — AI makes them queryable. Operators ask questions in natural language via voice or text, get cited answers with page references. No more flipping through 500-page manuals.
Predictive Maintenance
AI analyzes sensor data, maintenance logs, and equipment history to identify patterns that precede failures. Generates maintenance alerts before breakdowns occur. Reduces unplanned downtime.
Quality Inspection Assistance
AI-powered visual inspection support. Analyzes product images against quality standards, flags deviations, and generates defect reports. Augments human inspectors with consistent, tireless analysis.
Voice-Controlled Checklists
Hands-free equipment checklists and safety procedures via voice. Operators speak in Hindi or regional languages — AI guides them through steps, records completions, and flags missed items. No typing, no clipboard.
Safety Procedure Lookup
Instant access to safety protocols, emergency procedures, and hazard information via voice or text query. AI finds the relevant procedure and reads it aloud if hands are occupied. Critical for incident response.
Supply Chain Document Processing
AI processes purchase orders, invoices, delivery notes, and vendor contracts. Extracts key data, flags discrepancies, and makes procurement documents searchable across your supply chain.
Why On-Premise for Manufacturing
Factory floors have constraints cloud AI can't handle: unreliable internet, gloved hands, noisy environments, and production data that can't leave the facility.
Works Offline
Zero internet dependency. AI runs on your plant’s local network. Critical for remote facilities and plants with network restrictions.
Voice-First Interface
Operators interact via voice in Hindi and regional languages. No typing, no touchscreen — hands stay on equipment.
Production Data Stays In-Plant
Sensor data, quality records, SOPs, and maintenance logs never leave your facility. IP protection by architecture.
Sub-200ms Latency
Local inference means instant responses. No network round-trip. Real-time voice interaction even in noisy factory environments.
Zero Per-Query Costs
Fixed infrastructure investment. Unlimited queries from every operator, every shift. Cost doesn’t scale with usage.
Progressive Autonomy
AI starts with human oversight (T1). Routine operations graduate to auto-execute after proven accuracy. Safety-critical actions stay permanently human-reviewed.
See Shop Floor AI in Action
Upload an equipment manual or SOP. Watch the AI make it queryable by voice in 60 seconds — on local hardware.
Deploy in 3-5 Days
Ready-to-deploy products configured for manufacturing workflows. Custom service engagements available for complex integrations.
Upload equipment manuals, SOPs, safety docs — makes them queryable. Operators ask questions, get cited answers with page references.
Learn more →Voice AI for checklists, procedure lookup, and incident reporting. Hindi + regional languages. Works without internet.
Learn more →Monitors your AI stack health, GPU utilization, model performance. Predictive alerts before failures.
Learn more →Production Data Stays in Your Plant
Every AI model runs on your plant infrastructure. Sensor data, quality records, and SOPs never leave your facility. Works completely offline.
Cloud AI vs Shop Floor AI
Cloud AI needs reliable internet, a browser, and a keyboard. None of those exist reliably on a production floor.
Cloud AI in Manufacturing
BiltIQ On-Premise (Shop Floor)
Across Manufacturing
🏭 Discrete Manufacturing
Assembly line SOP lookup, quality inspection assist, equipment checklists, maintenance scheduling, operator training.
⚙️ Process Manufacturing
Batch parameter monitoring, recipe management, sensor data analysis, safety procedure lookup, compliance documentation.
🚗 Automotive
Production line intelligence, supplier document processing, quality gate checklists, voice-guided assembly procedures.
🧱 Steel & Metals
Furnace monitoring assist, safety procedure AI, maintenance prediction from sensor patterns, SOP intelligence for operators.
💊 Pharma Manufacturing
Batch record processing, GMP compliance documentation, deviation management, quality assurance document intelligence.
📦 Warehousing & Logistics
Inventory document processing, shipment tracking queries, vendor contract intelligence, voice-guided picking operations.
Industrial-Grade. Plant-Hardened.
Deployment model: Server rack in your plant's IT room or on the production floor itself. Connects to your plant LAN. Operators access via voice terminals, tablets, or existing shop floor displays. We maintain the stack ongoing — on-site or via your secure access.
Manufacturing AI Questions
Can AI work on the shop floor without internet?
▼
Yes. Every component runs on your local infrastructure. Operators access AI via your internal network — no internet dependency. Critical for plants in remote locations or facilities with network restrictions.
How does voice AI help on the production floor?
▼
Operators speak to AI agents for hands-free SOP lookup, equipment checklists, and incident reporting. The AI understands queries in Hindi and regional languages. No typing needed — critical when hands are occupied with machinery.
What data sources does predictive maintenance use?
▼
Sensor data (vibration, temperature, pressure), maintenance logs, equipment manuals, and historical failure records. The AI identifies patterns that precede equipment failures and generates maintenance alerts before breakdowns occur.
Can AI process our existing SOPs and manuals?
▼
Yes. Upload PDFs, scanned manuals (OCR supported), equipment guides, and safety procedures. ATC Manthan indexes everything and makes it queryable — operators ask questions in natural language and get cited answers with page references.
What hardware does a factory need?
▼
A single NVIDIA RTX 4090 server handles SOP intelligence, voice agents, and document processing for a production facility. Larger plants with multiple lines or predictive maintenance from high-volume sensor data may need A100 GPUs. We spec during the assessment.
Can this integrate with our SCADA / MES / ERP systems?
▼
Yes. We integrate via REST APIs, OPC-UA, database connectors, or file-based interfaces depending on your existing systems. The AI reads production data for context-aware responses. Write operations require explicit approval workflows.
How noisy can the environment be for voice AI?
▼
Whisper ASR handles significant background noise. For very high-noise environments (>85dB), we recommend noise-canceling headsets or dedicated voice terminals in quieter zones. The system adapts to your factory’s acoustic profile during setup.
Get Your Manufacturing AI Assessment
We'll map AI opportunities for your production operations — SOPs, maintenance, quality, and deployment architecture.
Your Data. Your Premises. Your AI.